Services


 

Wire and Cable Assembly   

ASI offers a broad spectrum of wire processes, custom cables, and harness assemblies. With decades of experience and a proven track record for quality, we bring custom component and assembly manufacturing to you. From product prototyping to production, we have the service capabilities you need to meet all your wire and cabling needs.

ASI proudly serves the automotive, lighting, medical, industrial controls, transportation, home electronics, telecommunications, and other industries!

Value-added services:

  • Ultrasonic Welding of non-ferrous materials

  • Automated Wire Cutting, Twisting, Tinning, Terminating & Soldering

  • Wire Labeling

  • Kitting

  • Just-in-Time, Customized Stocking Programs

  • Cable Harnesses

Engineering and Design Support

With nearly 3 decades of experience, we have the expertise and resources to help with any mechanical and/or electrical engineering needs required.  Our experience with several household name manufacturers ranges from a basic sketch to a complete production-ready solution.  ASI can help you optimize virtually any product design!

PC Board Fabrication and Assembly

United Innovative Solutions (UIS) is our sister company located in the same building.  Our relationship provides us the opportunity to offer added services typically not found with other contract manufacturers.  UIS specializes in short-run, one-off, and prototype PCB assembly.  We offer fast turnaround times, and full turn-key capabilities, including board layout, printing, pick and place & wave solder assembly, and reverse engineering.

For higher volume applications we have strategic partners overseas in 2 different countries, allowing us to serve the highest of volume applications from right here in Elk Grove Village. 

For additional information on UIS please click here.


Gentlemen, we will chase perfection, and we will chase it relentlessly, knowing all the while we can never attain it. But along the way, we shall catch excellence.
— Vince Lombardi

Electro-Mechanical Assemblies 

TurnKey manufacturing

ASI can provide turn-key solutions, sub-assembly support as well as a variety of secondary operations, such as packaging and fulfillment.  No job is too large or too small based on our low overhead and ability to ramp up space and manpower.  

Quality Control

Quality starts with our people, who are dedicated to the highest levels of professionalism in their work. We are committed to producing products of the highest quality. ASI has the ability to conform to multiple quality standards depending on customers’ requirements.  From ISO to Six Sigma, we offer the very best in quality control practices.

rework and secondary operations

We have helped many companies either rework deficient parts or make changes to an existing design.  Our low overhead cost makes it cost-effective to outsource these tasks rather than perform them in-house.  Many times our ability to turn around projects quickly helps customers maintain their own production schedule without the delays of having rework to do as well.  ASI specializes in doing secondary operations for companies that can’t be automated or have deadlines prohibiting tooling, etc.

Prototype Development

ASI can assist with a variety of prototype support.  From sourcing various components and materials to utilizing the latest technologies in SLA, SLS, SLM, and 3D Printing.  We have strategic partnerships with a variety of suppliers to provide the best solutions…and FAST.  

Making parts is only half the battle.  Assembling them to be a complete device is where ASI can really help.  Our goal in creating prototypes is to partner with you, earning the right to compete for making the production version!  It’s no secret, our goal is to provide unmatched support on the ground level and grow alongside them all the way to high volume production. 

Circuit Board Fabrication and Assembly

UIS is capable of two types of printed circuit board assembly services. They are full and partial turn-key services.

Full Turn-Key covers all aspects of PCB fabrication and assembly, including the manufacture of PCBs, parts procurement, tracking of online orders, quality inspections, and final PCB assembly.

In Partial Turn-Key, the customer is responsible for supplying the PCBs and a partial list of parts. UIS will order the remaining parts and perform the assembly according to the customer’s requirements. We can also kit the parts.